Advantage of Laser Seam Tracking automated scanner and sensor for robotic. As well as processor, camera to control welding and hybrid use.
Laser Seam Tracking
The MDL/E™ is an intelligent modular laser welding system that integrates two high-precision 3D cameras and a high quality industrially proven laser beam delivery head (up to 30kW) into one compact rugged package to perform real-time , weld inspection and process control it performs the joint and inspection of the weld bead simultaneously
Component of Seam Tracking
Applications: TWB laser welding of automobile body and chassis components on various materials, laser brazing of car body and trunk lid, laser welding of aerospace components and general industry sheet metal parts.
Real-time Quality Control Module for Laser Welding Applications
This advanced module offers real-time quality control for laser welding applications. It achieves this through a combination of innovative features
Inspection
The MDL/E™ represents a significant leap forward in intelligent modular laser welding systems. This compact and rugged package integrates two high-precision 3D laser-cameras and, crucially, a high-quality, industrially proven laser beam delivery head (up to 30kW). This powerful combination enables the system to perform not only real-time seam tracking but also weld inspection and process control.
The MDL/E™ seamlessly handles linear or curved TWB welding on CNC machines or articulated robots. Furthermore, it offers the unique capability of performing seam tracking of the joint simultaneously with inspection of the weld bead. This eliminates the need for separate inspection steps, saving valuable time and resources.
Adaptive Process Control
Laser Seam Tracking and Adaptive Process Control – a revolutionary duo poised to redefine laser welding. Technology leverages not only real-time seam visualization but also advanced algorithms to dynamically adjust laser power, focus, and travel speed Combined approach ensures consistent weld quality across your operations.
- Precise part to part variation measurement and adjustment of tool position in real-time
- Patented technology for repeatable errors of robots and NC machines
- Tracking 2D and 3D trajectories with curve radius down to 35 mm.
- Drastically minimize the set up time by reducing the number of points to teach.
- Closed loop servo-controlled high-speed actuators to precisely correct the 3D trajectory according to the joint position.
- Adaptive process control in real time based on joint geometry (optional).
- High-precision cold wire feeding system to weld joints with wider gap (optional).